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All of a Sudden

Every day, ideas, businesses, and the people that run them grow and evolve.  With each day small parts of the plan long thought of as something “down the road” are pushed back a little further until they are only a fragment of your original vision off in the distance as you work on larger issues in front of you.  But occasionally, often by chance the opportunity presents itself to reach down the road and pull those fragments back into the present and actualize another piece of what you originally envisioned for yourself.  And when you can seize those opportunities, it’s as if a little bit more of your dream is taking shape right before your eyes.

The very first time I walked onto the property, walking inside the dairy barn sparked visions of the brewery; fermentation tanks standing in each cow pen between the railings, the manure conveyor on the floor being used to send our spent grain outside for composting and more.

All that’s missing is a fermenter named Bessie.
The manure conveyor was in the perfect location to unload spent grain.
The manure conveyor was in the perfect location to unload spent grain.

Most intriguing of all was the idea of converting the milk chiller in the front room of the barn into a coolship for spontaneously fermented ales.  All throughout the design and engineering phases of our brewery we attempted to find a way to make a spare room in which we could reconfigure this idea, and each time we were met with challenges of isolating the resulting wild yeast from the rest of the brewery or engineering and financial constraints to ways we could theoretically make it work.

The milk chiller quietly sat in the front of the barn for two plus years waiting to be used.
The milk chiller quietly sat in the front of the barn for two plus years waiting to be used.

For the past two years as we have been working on this brewery, our base of operations has been a small storage area attached to the back of my house that we retro-fitted to a small brewing area.  Each step of construction was a tease, increasing how badly we wanted to move out of that space and into our new home.  Thankfully, that day has finally arrived and we are all moved into our beautiful new brewery!

That's Derek (on the left) stirring a mash and enjoying the fruits of our labor with David (mustache jersey).
That’s Derek (on the left) stirring a mash and enjoying the fruits of our labor with David (mustache jersey) outside of our R&D lab.

If we were excited to be moving out of that space, Farmer John and his staff have been exponentially so at the opportunity to move into it. As the farm prepares for it’s third season, we are working on improving our customer visibility and on farm experience at Camps Road Farm.

Farmer John rocking his moving day grin
Farmer John rocking his moving day grin

A big part of that will be repurposing the front of the barn for on farm sales in it’s own dedicated area – no longer in a room of the old farmhouse that was simultaneously being used for a multitude of other things.  So one day last week, John began cleaning the old milk room out and it soon became apparent the milk chiller-coolship-to-be would have to  be moved in short order.

With surprising ease, the milk chiller made it's way out of it's old home and on toward it's new life as a fermentation tank.
With surprising ease, the milk chiller made it’s way out of it’s old home and on toward it’s new life as a fermentation tank.

Questions immediately began to swirl around – can we use it if it is placed just outside the brewery service entrance? Do we put it in the brewery and figure it out from there? Do we store it in the barn until a more concrete plan could be put into place?  Could we even maneuver it out of the old dairy barn and lift it with the tractor???  Ultimately, there was only one thing to do.  Grab the pallet jack from the brewery, get the forks on the tractor and turn those far off “future” plans that have floated around for so long by moving the milk chiller into the brewery.  Thankfully we have a lot of floor space at this point, with only three fermenters, a brite tank, and 16 oak barrels residing on the brewery floor.

Are we there yet?
Almost home.

One thing that was 100% certain about the milk chiller, is that it would need a thorough cleaning as soon as it entered the brewery.  Two plus years sitting idly in a barn after years as an active milk chiller in a less than fully sealed barn is not an ok condition in which to have it rest so close to our brand new brewhouse and tanks.  So I jumped in and got to work.

Plenty more cleanings to come.
Plenty more cleanings to come.

The exact use of the tank has yet to be fully determined, there are a multitude of great options so the thought is we might as well try and use them all.  In the spring we can move the tank outside to allow wort to chill overnight and be inoculated by wild yeast, we can fill the tank with local fruit picked that day and add fermented beer to it so that it can consume those sugars for an extended period of time and not tie up our main fermentation tanks, we can fill it with fresh wort and pitch yeast to experiment with open fermentation and kräusening and many other options.

I have begun reflecting on the suddenness that one of the original sparks to this dream of mine has become a reality.  So much has transpired in the past two plus years that this brewery has been in the works, that actualizing the repurposing of the farm’s milk chiller, one of the main cogs in their operation (aside from the cows and farmers of course!) means a whole lot more than an additional 7 barrels of fermentation capacity.  In many ways, it feels like an anchor to the original dream.

Here.  We.  Go!
Here. We. Go!

In a few days, the fittings to complete the milk chiller-fermentation tank conversion will arrive.  And a few days after that, the brewery will be fully operational.  Tuesday was supposed to be a BIG day for us.  All of our contractors and the brew house manufacturer’s technicians were going to be on site to run through the system and ensure all connections were made properly.  After that, we’d do our first water brews – simulations of the brewing process using only water to acclimate ourselves to the system, the multitude of valve, using steam power and serious pumps/hoses instead of one or two backyard propane burners and home-brew pumps.  Unfortunately the “snow storm of the decade” didn’t allow anybody to make it, and we postponed until Monday.  So in the meantime, we used the time to clean and setup the brewery for the official start to operations next week.  And we cannot wait.  And then all of sudden, we’ll be packaging beer for you.